Analysis

The performance in terms of qualtity and the productivity hugely depends on the operator which handles the machine. Therefore, salaray model of the production unit is to be derived based upon the desired production. This module performs that task.

Setup

  • Employee machine assignment

  • Get listing of machines which are not allocated to any master/supervisor.

  • Get listing of employees which are present on the day but not part of production records on the same day

  • Get listing of machine for which supervisor is not present as per payroll records

Prediction Model

Objective

Calculate desired production based on the segment parameters

Input Parameters

FABRIC_TYPE, WORK_TYPE, STITCHES, NO_OF_NEEDLES, AREA, HEADS, WITH_PAPER, NO_OF_PARTS

Prediction Model

Regression

Language

R

Output

Desired production in number of stitches per day

This part of module is designed and developed in R and integrated with the system.

Production

  • Create production record

  • Import production records

  • Define threshold for variations

  • In case, target is achived then add incentives based on the ration defined in configuration

Production records per machine per shift are imported from machine via sensor attached to it.

Reports

Design based

Report

Description

Day

Displays production detailed reports for specified date.

Duration

Get detail of production for specified duration.

Segment

Get production detail of segment with specified parameters.

Design

Get production detail of design with specified parameters.

Catalogue

Get production detail of catalogue with specified parameters.

Brand

Get production detail of brand with specified parameters.

Segment Production

Get detail of expected production against actual production for supplied parameters.

Operator based

Report

Description

Operator

Get production detail of any oeprator with specified parameters.

Supervisor Detail

Get detail of production for all machines under given supervisor.

Supervisor Summary

Get summary of production for all machines under given supervisor.

Supervisor Operator

Get detail of production for all operators under given supervisor with specified parameters.

Master Supervisor

Get detail of production for all supervisors under given master with specified parameters.

Master Operator

Get detail of production for all operators under given master with specified parameters.

Master

Get detail of production for all masters with specified parameters.

Ranking

Report

Description

Operator Rank

Get list of operators in order of performance for given period.

Supervisor Rank

Get list of supervisors in order of performance for given period.

Master Rank

Get list of masters in order of performance for given period.

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